The tube bending process has come a long way; in the past, technicians could use the traditional methods for bending the tubes. The traditional tube bending was tiresome, and most manufacturing plants used to bend the tubes manually with very small diameters. The manual bending was resulting in inaccurate tube dimensions, cosmetic imperfections, and poor tube angles.

 However, with the growing technology, the process has been easier, and the machines the manufacturing industry uses are flawless. With the emergence of the computer numerical control tube bending machines, all the tube bending processes effectively produce quality results. Read through the article to understand everything about Modern CNC tube bending.

What is the CNC tube bender?

It’s a machine that modern companies use to bend tubes, and the computers fully operate this machine. The standard tube bender uses a heavy-duty mechanical component that either the hydraulic system or electrical motors control. These machines can make high-quality tube products that the traditional bending processes can’t match.

Many companies use these machines to cut and bend tubes of a diameter of upto 42mm and a length of 2000mm. Additionally, they can meet a variety of manufacturing needs like single bends, simple and complex curves. You can easily adjust these machines to the degree of bending measurements you want. Due to this property, most manufacturing industries use the device to need fuel pumps, carbon steel, aluminum, and stainless steel.

How the CNC tube bender works

The computer numerical control tube works under the command of computer programs. These commands aids in controlling the hydraulic system and mechanical parts to ensure an effective process. The tube bender has various components that work together to make the process effective. The components include:

·Pressure die

The section applies the appropriate pressure needed to bend the tube in the proper size and specifications.

·Interlock mandrel

It works together with the wiper die to ensure there are no wrinkles inside the tube after bending.

·Wiper die

Its main task is to prevent any wrinkles from forming inside the tube while bending.

·Clamp die

This clamp plays an important role by assisting the bend die to grip the while it rotates during the process.

·Bend die

It’s an important part of the tube bender that helps to determine the tube’s radius before the process of bending it.

To get the perfect texture and quality of the bent tube, all these components should work together to achieve the bend. It’s also good to remember that these components receive all the instructions from the computer programs.

Benefits of the modern CNC tube bender over the traditional bending system

• Produces consistent tubes without deformities

The CNC tube bender uses a modern technique to bend tubes and achieve high-quality pipes free from any deformities. You are sure to get the tubes and pipes with small diameters that have no crinkles. The consistency of producing the large volumes of high-quality tubes and pipes the machine also helps to save a lot of money and time

• Maintains tube bending sturdiness

The overall solidity and sturdiness of the pipes are very important when bending the tubes. The reason is that these tubes and pipes people use for various purposes like traffic sign pots, exhaust machines, and many playground equipment. The modern CNC tube bender ensures that the tubes achieve and maintains the pipe’s solidity and sturdiness.

• You get a variety of binding designs.

Based on the customers’ preferences, there can be a lot of pipe designs. Unlike the traditional bending process, the process couldn’t produce some particular complex products design. However, these modern machines can make any design that fits the customer’s requirements. The technician has to key in the instructions or commands in the computer system.

• Guarantees safety

Apart from the quality of the product from the tube bending process, safety is also key. The modern CNC tube bending process doesn’t compromise the safety of the pipe. The pipe and tubes will be safe for either long-term or short-term use, thus increasing the reliability and durability of the pipes and tubes.

Final thoughts With the rapid growth in most industries, there is an increased demand for quality pipes and tubes of different designs. It’ll be important to adopt the latest technology of modern CNC tube bender to achieve the quality tubes and pipe bends, matching the customer’s requirements.